Tracking the Three "Bad" Flavors


Tracking the Three "Bad" Flavors

Static Headspace Analysis of Beer Volatiles

Gas Chromatogram
Gas chromatogram of the components of interest.

by Wynand Diedericks,
W. J. Diedericks S.A. Breweries Ltd., Gauteng (South Africa)

There's more to brewing beer than meets the eye ­­ or the tastebuds, for that matter. The latter are of the brewer's greatest concern, because volatiles produced in the brewing process can cause undesirable flavors to varying degrees.

Eliminating or minimizing these flavors is of paramount importance in efforts to assure a consistently satisfying experience for the consumer. In the central laboratory of our brewery, we analyze as many as 4000 samples a year in order to maintain brand integrity in an environment of multiple brewing plants.

The headspace technique is particularly appealing for the analysis of beer volatiles, because sample preparation is minimal and high­resolution gas chromatography makes quantitation practical.

Pinpointing Disagreeable Flavors
In a recent research project we conducted, we concentrated on three main categories of undesirable flavors and the volatiles that cause them:

Calibration Curve
Four­point calibration curve on ethyl acetate.

    Estery Flavors
  • n­propanol
  • isobutanol
  • 2­methyl butanol
  • 3­methyl butanol

    "Adhesive" Flavors

  • ethyl acetate

    Banana Flavor

  • isoamyl acetate
The volatile esters and alcohols in the beer were quantitatively analyzed using an automated static headspace/GC technique. Quantitative information on the compounds of interest was obtained by comparing their integrated height to that of an internal standard.

Settings for the headspace autosampler are shown in the tables. As a general rule, the temperature for the loop and transfer line should be set 5°C higher than the oven temperature of the autosampler to avoid condensation.

Preparing Samples and Standards
All samples and standards were made up at a temperature of +/­ 4°C. Ten milliliters of a standard were accurately decanted into a 20­mL sample vial and immediately capped with a septum and crimp cap. The samples were kept at a temperature of +/­ 4°C until just before the run is started.

The standards are mixtures of the following compounds:

  • n­propanol

  • ethyl acetate
  • isobutanol

  • 3­methyl butanol
  • 2­methyl butanol

  • isoamyl acetate


  • Ten milliliters of sample at +/­ 4°C are transferred to a 20­mL headspace vial. Twenty­five microliters of internal standard (1.6% v/v n­butanol in 99.95% v/v ethanol) were introduced to the sample and immediately capped with a septum and crimp cap, with the teflon film facing the sample to eliminate contamination.

    Method Validation
    The sample, a typical beer packaged ready for sale, was injected for a total of 16 runs. Incubation time was 30 minutes at 50°C. The amounts of the components were calculated in ppm. No runs were excluded from the calculations; every run was taken into account.

    Component Mean % RSD Spread
    n­Propanol11.81.619.7
    Ethyl acetate18.16.914.0
    Isobutanol9.60.940.3
    3­Methyl butanol44.21.361.4
    2­Methyl butanol19.51.381.0
    Isoamyl acetate1.78.240.4

    Calibration Curve
    Four­point calibration curve on n-propanol.

    Another batch of sample was spiked with the first calibration standard to calculate the amount of recovery. Again, incubation time was 30 minutes at 50°C, and the component amounts were calculated in ppm. Eleven runs were made. All data was used for the calculations.

    ComponentMeanExpectedRecovery
    %
    Difference
    n-Propanol 19.4 19.6 99.0 -1.0
    Ethyl acetate 29.8 29.3 101.7 1.7
    Isobutanol 15.1 15.6 96.8 -3.2
    3-Methyl butanol 67.7 67.8 99.9 -0.1
    2-Methyl butanol 31.2 31.4 99.4 -0.6
    Isoamyl acetate 3.2 3.2 100.0 0.0

    We have been using this technique as an important part of our quality control procedure. It has evolved into an effective analytical tool we use routinely to ensure consistent flavor and product integrity of our beer.

    GC Conditions
    Column:Chrompak XL­5; 30 m x 0.32 mm x 1.2 µm; film Exell capillary column
    Carrier:N2; linear velocity 37.0 cm/s, 2.5 mL/min
    Inlet Temperature:200°C
    Oven Parameters:Equilibration 1.00 min;
    max. temperature 300°C;
    ambient temperature 15°C; oven ON; cryo ON; cryo blast OFF
    Oven Program:Initial temperature 12°C for 2.0 min; 7.00°C/min to 150°C; 15.00°C/min to 200°C for 2.00 min
    Next Run Time:27.05 min


    Headspace Conditions
    Temperatures
    Oven:50°C
    Transfer Line:65°C
    Loop:65°C

    Event Times
    GC Cycle:40.0 min
    Injection (splitless):0.50 min
    Loop Equilibration:0.05 min
    Loop Fill:0.15 min
    Pressurization:0.13 min
    Vial Equilibration:30.0 min

    Pressure
    Carrier:103 Kpa
    Vial:130 Kpa

    For information on the latest­model GC and headspace autosampler, click here.

    The Equipment Used
    HP 7694 Headspace Autosampler
    HP 5890 Series II Gas Chromatograph with EPC, FID, and cryogenic cooling
    HP GC ChemStation